INDUSTRIAL STEAM BOILER SYSTEMS

For more than sixty years we have manufactured steam, high-temperature water, hot water and thermal oil boilers, and pressure vessels.

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KBB – Liquid/Gas Fired (300 – 4,000 kg/h)

KBB – Liquid/Gas Fired (300 – 4,000 kg/h)

KBB 300 - 4.000 kg/h steam production capacity

Operating pressure: Max. 20 bar

Fuel type: Natural gas, LPG, Diesel, Fuel oil

  • Features

  • Technical data

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Key Features

Its reverse-flame, 2-pass design provides rapid steam production. High-quality steam is produced in a short time and at high efficiency.

It has a larger heat transfer surface area than comparable boilers. The thermal load per square metre is therefore lower, and the service life is longer.

Thanks to its compact construction, it occupies a minimum of space in the plant.

On request, design, manufacture and commissioning can be carried out together with an economizer and a steam superheating unit.

High-quality safety equipment provides safe and stable operation.

The PLC-controlled touchscreen control panel provides straightforward operation, and remote access from mobile devices makes rapid technical support available from anywhere in the world.

It is supplied with long-lasting insulation that reduces heat losses to a minimum.

The furnace and the reversal chamber are manufactured in corrugated form according to the boiler operating pressure. The strength of the boiler and its resistance to thermal stresses are thereby increased.

Manufacture is in accordance with EN 12953 and the PED 2014/68 CE Directive.

Weld inspection on our boilers is carried out within the scope set out in EN 12953.

Our welded fabrication is carried out by our certified welders in accordance with approved WPS and WPQR. Automatic submerged arc welding, MIG-MAG and SMAW are applied in manufacture in accordance with the standards.

It is manufactured, in accordance with the requirements of the standards, using high-quality certified boiler plate and seamless cold-drawn steel boiler tube.

System Components

Akkaya 2-pass, reverse-flame steam boiler

Burner

Grundfos feedwater pump set, 1 duty and 1 standby, with valves, filters and check valves

PLC-based control panel with touchscreen and remote access

Insulated feedwater tank, including level controller, water inlet solenoid valve assembly and level gauge (steam-heated on request)

Safety valve

Water softening system

High-quality electronic water level control system

Pressure gauge and 3-way connection valve

Reflex-glass water level gauge

Pressure switch

Pressure transmitter

Vacuum breaker and shut-off valve

Steam temperature sensor

Flue gas temperature sensor

High-quality steam outlet valve, water inlet valve and check valve

Surface blowdown valve

Bottom blowdown valve and bottom blowdown shut-off valve

Economizer, recuperator, thermal deaerator, automatic bottom and surface blowdown systems (optional)

KBB – Liquid/Gas Fired (300 – 4,000 kg/h) — Technical data
KBB series reverse-flame steam boilers KBB300-E KBB500-E KBB750-E KBB1000-E KBB1250-E KBB1500-E KBB2000-E KBB2500-E KBB3000-E KBB3500-E KBB4000-E
Steam output (kg/h) 300 500 750 1000 1250 1500 2000 2500 3000 3500 4000
Max. operating pressure (bar g) 20 20 20 20 20 20 20 20 20 20 20
Heat output (kW) 209 349 523 698 872 1047 1395 1744 2093 2440 2791
Heat output (kcal/h) 180K 300K 450K 600K 750K 900K 1.2 M 1.5 M 1.8 M 2.1 M 2.4 M
Fuel consumption / Diesel (kg/h) 21 34 52 69 86 103 138 172 207 240 275
Fuel consumption / Natural gas @300 mbar (Nm3/h) 26 43 64 86 107 128 171 214 257 299 342
Fuel consumption / LPG @300 mbar (kg/h) 19 32 48 64 80 96 128 160 193 225 257
Length (L) (mm) 1950 2500 2750 3350 3400 3700 3255 3800 4400 4250 4850
Width (W) (mm) 1275 1275 1400 1400 1550 1550 1950 1950 1950 2200 2200
Height (H) (mm) 1495 1495 1620 1620 1770 1770 2170 2170 2170 2420 2420
Weight (kg)* 1500 1800 2400 2700 3200 3500 4600 5200 6000 7300 8300

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