INDUSTRIAL STEAM BOILER SYSTEMS

For more than sixty years we have manufactured steam, high-temperature water, hot water and thermal oil boilers, and pressure vessels.

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TFB – Liquid/Gas Fired (20,000–30,000 kg/h)

TFB – Liquid/Gas Fired (20,000–30,000 kg/h)

TFB 20.000 - 30.000 kg/h steam production capacity

Operating pressure: Max. 20 bar

Fuel type: Natural gas, LPG, Diesel, Fuel oil

  • Features

  • Technical data

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Key Features

Its twin-furnace, 3-pass design allows operation at low flue gas temperatures and high efficiency.

On request, design, manufacture and commissioning can be carried out together with an economizer and a steam superheating unit.

Thanks to its twin-furnace design, it provides a high steam production capacity. Its twin-burner arrangement also provides a wide modulation of steam production and saves fuel.

High-quality safety equipment provides safe and stable operation.

The PLC-controlled touchscreen control panel provides straightforward operation, and remote access from mobile devices makes rapid technical support available from anywhere in the world.

It is supplied with long-lasting insulation that reduces heat losses to a minimum.

 

The furnace and the reversal chamber are manufactured in corrugated form according to the boiler operating pressure. The strength of the boiler and its resistance to thermal stresses are thereby increased.

Manufacture is in accordance with EN 12953 and the PED 2014/68 CE Directive.

Weld inspection on our boilers is carried out within the scope set out in EN 12953-5.

The boiler tubes are expanded into the tube sheet and are then welded. This removes the risk of cracks in the welds caused by thermal stresses in the boiler tubes.

Our welded fabrication is carried out by our certified welders in accordance with approved WPS and WPQR. Automatic submerged arc welding, MIG-MAG and SMAW are applied in manufacture in accordance with the standards.

It is manufactured, in accordance with the requirements of the standards, using high-quality certified boiler plate and seamless cold-drawn steel boiler tube.

System Components

Akkaya high-efficiency cylindrical, twin-furnace, Scotch-type, 3-pass steam boiler

Burner

Feedwater pump set, 1 duty and 1 standby, with valves, filters and check valves

PLC-based control panel with touchscreen and remote access

Insulated feedwater tank, including level controller, water inlet solenoid valve assembly and level gauge (steam-heated on request)

Safety valve

Water softening system

High-quality electronic water level control system

Pressure gauge and 3-way connection valve

Reflex-glass water level gauge

Pressure switch

Pressure transmitter

Vacuum breaker and shut-off valve

Steam temperature sensor

Flue gas temperature sensor

High-quality steam outlet valve, water inlet valve and check valve

Surface blowdown valve

Bottom blowdown valve and bottom blowdown shut-off valve

Economizer, recuperator, thermal deaerator, automatic bottom and surface blowdown systems (optional)

TFB – Liquid/Gas Fired (20,000–30,000 kg/h) — Technical data
TFB series Scotch-type steam boilers TFB20 TFB22 TFB24 TFB25 TFB26 TFB28 TFB30
Steam output F&A 100°C (kg/h) 20000 22000 24000 25000 26000 28000 30000
Max. operating pressure (bar g) 20 20 20 20 20 20 20
Total heat transfer surface area (m2) 500 550 600 625 650 700 750
Heat output (kW) 13953 15349 16744 17442 18140 19535 20930
Heat output (kcal/h) 12.500.000 13.750.000 15.000.000 15.625.000 16.250.000 17.500.000 18.750.000
Burner heat input (kW) 16416 18057 19699 20520 21341 22982 24624
Fuel consumption / Diesel (kg/h) 1377 1515 1653 1722 1791 1928 2066
Fuel consumption / Natural gas @300 mbar (Nm3/h) 1711 1882 2053 2139 2225 2396 2567
Fuel consumption / LPG @300 mbar (kg/h) 1283 1412 1540 1604 1668 1797 1925
Length (L) (mm) 7600 8400 7750 8250 8600 8800 9200
Width (W) (mm) 4000 4000 4300 4300 4300 4300 4300
Height (H) (mm) 4700 4700 5000 5000 5000 5000 5000
Weight (kg)* 36000 40000 44000 46000 48000 52000 54000

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